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Inventory count

What you will do​

Count the stock in a location that the system gives you. Record what you find. Finish the location.

Before you start​

  • A count must be open and have locations to count. A supervisor creates it, or a cycle-count policy makes it. A count can be of whole locations or only of an item (SKUs, lots or LPNs).
  • A location must be free to count. A location that is blocked or already being counted is not given to you.
  • Know your work area, or count in the whole warehouse.
  • Decisions about differences (accept, recount, cancel) are made by a supervisor on another system, not on the RF terminal.

Steps​

Get a location​

  1. On Main Menu, press 2 (Inventory).
  2. On Inventory, press 4 (Count Location).
CNTA - Count — Work Area
Screen CNTA: the work area field. Focus: 1 Area.
  1. On Count — Work Area (header Count Location), read the status line: Scan the work area, or Enter for the whole warehouse.
  2. In Area, scan the work area code (up to 30 characters). Or leave it empty. Press Enter.
Screenshot not available yet: CNT00 - Count — Next Location
Screen CNT00: the terminal asks for the next location.
  1. On Count — Next Location, the terminal asks for your next location. The line Area shows the area, or whole warehouse. The status line says Getting a location - Enter asks again.
  2. If you see an error, press Enter to ask again.
CNT01 - Count — Go To Location
Screen CNT01: Go to, Count, Location. Focus: 1 Go to (where to walk), 2 Location (scan it).
  1. On Count — Go To Location, read:
    • Go to: the location to count. A recount adds (recount {n}).
    • Count: the count number.
    • Only: shown only when the count is a count by item. It names what to count in this location, for example SKU A; lot L1. Count only that. Anything else you record is refused (COUNT_OUTSIDE_ITEMS). For a count of the whole location the line is not shown.
  2. Walk to the location.
  3. In Location, scan the location label (up to 20 characters). The field sends itself. The status line says Go to the location and scan it.

Record what is there​

CNT02 - Count — What Is Here
Screen CNT02: Location, Entries, Last, SKU, Lot, LPN, Qty. Focus: 1 SKU, 2 Lot (F2 finds it), 3 Qty.

If the count is Informed, the screen also shows the line System. It shows what the system holds, so you can compare. Before you type a SKU it reads {n} line(s), {units} for the location (or nothing). After you type a SKU (and a lot or LPN) it reads {sku}: {qty}. A Blind count has no such line. A recount is always blind, even on an Informed count. The Only line is shown here too on a count by item.

  1. On Count — What Is Here (header Count), read the status line: Scan what is in the location (Lot: F2 finds it); Esc when done.
  2. Check Location and Entries (how many entries you made).
  3. For each thing in the location, fill in the fields:
FieldWhat to enter
SKUThe SKU (up to 12 characters). Required.
LotThe lot (up to 20). Required. Press F2 to find the lot.
LPNThe pallet label, if the stock is on a pallet (up to 40).
QtyThe quantity you count (up to 10 characters). Required.
  1. Press Enter. The screen clears for the next entry. Last shows {sku} {lot} x{qty}, and adds LPN if you entered one.
  2. When you have recorded everything, press Esc.

Find or create a lot​

If you do not know the lot code, press F2 in Lot. Enter the SKU first. Otherwise you see Enter the SKU first: F2 finds a lot among the SKU's lots.

CNTLOT1 - Find Lot
Screen CNTLOT1: the lot attribute search.
  1. On Find Lot, read the status line: Type what is on the goods or its receipt No, Enter to search; F6 new lot. Check SKU.
  2. Fill in the attribute fields the screen shows. Fill in Receipt No if it is shown.
  3. Press Enter.
CNTLOT2 - Pick Lot
Screen CNTLOT2: the list titled Pick the lot.
  1. On Pick Lot, choose the lot with Enter. You return to Count — What Is Here with the lot filled in.
  2. If no lot fits, the screen says No lot of {sku} has these attributes. F6: new lot. Press F6 (New lot), or press Esc to search again.
CNTLOT3 - New Lot
Screen CNTLOT3: the fields the lot policy asks for. Focus: 1 SKU (here the lot policy asks for the colour).
  1. On New Lot, read the status line: Fill what the lot policy asks for, Enter makes the lot. Fill in the fields. Press Enter.
  2. You return to Count — What Is Here with the new lot filled in.

Finish the location​

CNT03 - Count — Finish
Screen CNT03: three choices for the location.
  1. On Count — Finish, read Is this location finished? Check Location. The status line says 1 = Done, 2 = Empty, 3 = Leave.
  2. Press a key:
KeyChoiceWhat it does
1Done - finish this locationCompletes the location.
2Empty - nothing hereSays the location is empty. Use it only if you recorded nothing. You return to Count — What Is Here. The line Entries shows EMPTY confirmed - Esc, 1 to finish. Then press Esc and 1.
3Leave - give it back for laterGives the location back. You return to the Inventory menu.
CNT_DONE - Counted
Screen CNT_DONE: the result of the location.
  1. After 1, Counted shows Location and one of these lines:
    • Matched - location released: your count matches the system.
    • Within tolerance - adjusted, released: your count differs a little. The difference is within the tolerance your warehouse set, so the system adjusted the stock. No supervisor is needed.
    • Difference found - a supervisor will review it: your count differs.
  2. Press Enter for the next location. Press Esc to go to the Inventory menu.

What you should see​

  • Counted after each finished location.
  • The next location when you press Enter.

If something goes wrong​

MessageWhat it meansWhat to do
nothing to count / nothing to count in area {area}No location is free to count.Tell your supervisor. Try another area.
{location} is not given to you: take your next locationYou scanned a location that is not yours.Go to the location shown in Go to.
{location} is being counted by {holder}Another user counts this location.Wait. Ask for another location.
nothing was counted in {location}: record what is there, or confirm that it is emptyYou pressed 1 with no entries.Record the stock, or press 2 (Empty).
{location} holds counted stock, so it cannot be confirmed emptyYou have entries, so the location is not empty.Press 1 to finish.
{location} was confirmed empty: nothing more can be recorded in itYou marked it empty.Press Esc, then 1.
SKU {sku_code} does not exist for this ownerThe SKU is unknown.Check the SKU.
SKU {sku_code} belongs to several owners: name the ownerSeveral owners have this SKU.Tell your supervisor.
lot {lot} is not a lot of {sku_code}: F2 on Lot finds a lot by its attributesThe lot belongs to another SKU.Press F2 on Lot.
quantity {qty} is not a positive numberQty is zero or not a number.Type a quantity above 0.
a recount of {location} is counted by somebody other than the first counterA recount needs a different person.Tell your supervisor.
the count of {location} is {status}: it is not being countedThe location is no longer open for counting.Press Esc. Take the next location.
No permission: {screen} ({function})Your user may not count.Ask your supervisor.

What the supervisor sees​

Each location you finish is compared with the system stock. A small difference within the tolerance is adjusted at once. Any other difference goes to a supervisor, who accepts it, orders a recount or cancels. To accept, the supervisor records why the count differs, for example a pick error or a mix-up. While you count a location, it is frozen.